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ISO 9001 ยท 18 Years Manufacturing
Application Case ยท mining wear protection

Iron Ore Transfer Chute Relining

Iron ore mine in West Africa swapped Hardox 450 chute liners for 25mm UHMWPE โ€” wear life jumped 7ร—.

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Background

An iron ore export mine in West Africa was relining its primary transfer chute every 4-5 months. Original lining was 20 mm Hardox 450 plate. The chute handled ~50,000 t/day of fines and lump iron ore at 22% moisture, throughput ~2,200 t/h.

Switch to UHMWPE

Result

The UHMWPE liner ran 33 months before partial replacement of high-impact zones โ€” a 7ร— wear life vs the previous Hardox installation. Bonus: liner weight dropped 75 %, cutting structural load on the chute frame and making future replacements a 2-day shutdown vs the previous 5-day Hardox swap.

Why It Worked

Iron ore at 22 % moisture is exactly the regime where UHMWPE shines: wet enough to "stick" to steel (which causes carry-back and material fatigue), but UHMWPE's low surface energy keeps the ore moving. The impact load is distributed across the bolted UHMWPE without local hardening or cracking.

Recommended Products for This Application

UHMWPE Chute & Hopper Liners

UHMWPE Chute & Hopper Liners

Wear-resistant UHMWPE liner sheets for ore chutes, transfer chutes, and bulk hoppers.

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